Labor shortages continue to challenge manufacturers across every industry. Qualified operators are harder to find, and when labor is available, costs continue to rise. Many facilities are turning to automation to stabilize operations, but affordability and limited floor space remain major concerns.
TopTier Traditional Low Infeed Palletizers are designed specifically to address these challenges—delivering reliable automation in a compact, cost-effective solution.
An Affordable Automation Solution With a Small Footprint
One of the key advantages of the TTL Series is its integrated palletizing and stretch wrapping design. Instead of requiring separate machines, the TTL Series combines both processes into a single system.
As each pallet load is built, it is stretch wrapped simultaneously, eliminating the need for a downstream wrapper. This integrated approach significantly reduces overall equipment cost while minimizing the amount of floor space required. With one compact machine, facilities can palletize and stretch wrap loads efficiently without expanding their footprint.
Proven Lift and Rotate Product Handling
The TTL Series features Lift and Rotate product handling technology, a proven traditional palletizing method that accurately rotates products for precise placement during layer building. This approach ensures consistent stacking, reliable load formation, and dependable performance across a wide range of products.
Simple, Operator-Friendly Controls
A 7-inch HMI operator interface provides an intuitive, user-friendly experience that minimizes training time and reduces operator error. The streamlined interface allows operators to quickly:
Manage pallet patterns
Adjust system settings
Access diagnostics and system status
This simplicity makes daily operation and changeovers faster and easier, even with minimal staffing.
TTX Series Palletizers
The new TopTier TTX Series traditional low infeed palletizers combine proven mechanical design with advanced automation technology to deliver faster cycle times, improved load stability, and simplified operation for demanding production environments.
Faster, Smoother Product Handling
The TTX Series features EZ Turn technology, engineered to improve product handling throughout the palletizing process. EZ Turn ensures smooth, controlled product rotation and placement, resulting in faster cycle times, reduced product disturbance, and more consistent pallet builds—even at higher production rates.
Simplest Operator Interface in the Industry
A 10-inch HMI operator interface provides an intuitive, user-friendly experience that minimizes training time and operator error. The streamlined interface allows operators to quickly manage pallet patterns, system settings, and diagnostics, making daily operation and changeovers faster and easier than ever.
Improved Pallet Dispenser Design
The upgraded pallet dispenser frame has been redesigned for easier and safer pallet reloading. Integrated fork-entry cutouts allow forklifts to place pallets more accurately and efficiently, reducing reload time and improving overall uptime.
Integrated Stretch Wrapping With Auto Film Break Recovery
The TTX Series includes an integrated stretch wrapper equipped with Auto Film Break Recovery technology. If the stretch film breaks during the wrapping cycle, the system does not stop. Instead, the film carriage automatically pays out the film to the load, reattaches it, and completes the wrap cycle—keeping production moving forward without operator intervention.
Cube Technology for Smarter Wrapping
The integrated stretch wrapper is also upgraded with Robopac’s Cube Technology, delivering advanced load control and material efficiency:
Set multiple wrap recipes per load
Create custom wrap profiles for different products and pallet types
Automatically apply the correct containment force every time
Reduce film usage without sacrificing load stability
Cube Technology ensures every pallet is wrapped consistently and efficiently, improving load integrity while lowering operating costs.
KEY FEATURES
Modular Design
Palletizer model groups share common functional modules and frame systems to provide comprehensive palletizer solutions. Shared modules maximize layout flexibility while reducing cost through increased manufacturing and machine controls efficiencies.
EasyStack® Software
TopTier palletizers can build any pallet pattern, with up to 99 patterns stored and instantly accessible. End users can easily create new patterns using the HMI touch screen common to both conventional and robotic models.
EuroDrive gear motors
EuroDrive gearmotors equipped with encoder feedback controlled by servo drives operating in VFD mode provide accurate and refined motion of all primary components.
Allen Bradley controls
Higher speed configurations PLC’s and VFD’s
overview
SMALLEST FOOTPRINT IN THE INDUSTRY
With integrated concurrent stretch wrapping and a compact modular design, our low infeed palletizer optimizes floor space while maintaining high throughput.
SMART MODULAR ENGINEERING
Shared Modules: Common functional modules and frame systems reduce costs through manufacturing and controls efficiencies and provide layout flexibility by adapting to meet your facility’s needs.
EASY TO INSTALL AND OPERATE
While engineered with complex, high-performance designs, each system is straightforward to install, operate, and maintain.
NO CUSTOMIZATION NEEDED
The orientation of induction and load exit can be configured to match your exact requirements — without additional customization.
Contact us to learn more about how our low-level palletizer can transform your operations.
Perfect pattern sequence exclusive to TopTier palletizers
TopTier is the global leader in concurrent stretch wrapping technology. Concurrent wrapping saves floor space and lowers overall end-of-line costs. New patented features save film and insure continuous palletizing operations.
Easy Stack Pro HMI
Patterns
TopTier palletizers can build any pallet pattern, with up to 99 patterns stored and instantly accessible. End users can easily create new patterns using the HMI touch screen common to both conventional and robotic models.
Manual Operation
Manual operation of all components from touch screen
Setup and Changeover
Intuitive screens to perform all machine set-up and product changeover functions
Error Conditions
Graphical screen error enunciation to assist diagnostics
Load Handling
Automated load exit is available with pallet conveyor of any length required for load accumulation.
Load Labeling
Labels are applied on from 1 to 4 sides of the load.
For multiple palletizer configurations, labels may be applied at a single common station.
Multiple Palletizer Shuttle
SHUTTLES ARE A COST EFFECTIVE OPTION ON MULTIPLE PALLETIZER CONFIGURATIONS.
A FULLY AUTOMATED SINGLE CAR CAN BOTH DELIVER EMPTY PALLETS TO AND RETRIEVE COMPLETED LOADS FROM EACH PALLETIZER.
Pallet Handling
Empty pallet handling consists of a pallet dispenser and systems to position a pallet at the load build. Pallets used by in industry vary in quality, height and design. Empty pallets are difficult to reliably transport due to inconsistencies in the pallet bottom. Pallet handling system positively position and square empty pallets using pusher systems and the pallet dispenser is a universal lift and separate design using forks to reliably support the pallet stack.
Perfect Pattern Induction
Exclusive PerfectPattern palletizer technology positively controls product handling through the infeed system providing confirmation of final product orientation and known position for row building. Proper product orientation eliminates defective patterns. Available in medium and higher speed configurations.
Products are squared prior to row build allowing perfectly spaced rows
Each product length is measured to confirm product orientation prior to row build
Rare defectively orientated products can be automatically rejected or an alarm can initiate operator intervention
Products are precisely positioned on row build allowing accurate electronic gapping of rows avoiding product collisions
Sheets handling
TopTier offers comprehensive sheet handling capabilities. Freezer separator sheets that facilitate air flow are handled. Sheet insertion equipment is used to place an empty pallet onto a half load allowing double stack loads.
Features
Pallet liners are inserted with a horizontally travelling vacuum pick and place device
Tie sheets, freezer sheets, slip sheets, and top caps are inserted with a vertically and horizontally travelling vacuum pick and place device capable of placing a sheet at any level of the load
Sheets inserted at load build position for unitized loads
Tie sheet inserters can be equipped with up to three pick positions allowing separate sheet styles
Low Infeed: Sheets are loaded into a 18" capacity drawer and safely loaded during palletizer operations
High Infeed: Sheet inserter mounted above or at mezzanine level. The mezzanine level device is manual loaded with up to 18" of sheets with one or two bins available. Bins may be loaded at ground level and positioned with a forklift. Optional lift device is available to raise sheet stack to the upper level position.
Sheet bin loading with no interruption of operations
Sheet size less than 60" in either dimension including 2, 3 or 4 tab models
Capacity of 18" of sheets
Tall Loads
Tall Loads
Maximum load height of 108" is available
Heavy Loads
Maximum layer weight of 1000lbs is available
Freezer
Our solutions are available for use in the low temperature environments (14 F).
